A surprise visit to the renowned bacon-curing and sausage factory of W. J. Shaw & Sons on Malgrave Street in Limerick offered a fascinating glimpse into the world of tinned meat production, comparing methods used at home with those employed abroad. Our representative had the privilege of being guided through the premises by Mr A. W. Shaw, the head of the company, where he witnessed the meticulous processes involved in the preparation and canning of various meat products.
The factory is a hub of activity, particularly in the sausage department, where the production of canned meats of all varieties takes place. From Limerick bacon and eggs to prawns, aspic jelly, sausages, and high-quality puddings, the range of products is impressive. Each item is meticulously crafted from fresh pork and prepared under conditions of utmost cleanliness.
One of the striking aspects of the process is the method of cooking meats in tins, which involves steaming, while those in glass containers are cooked using hot-water bottles. The hermetic sealing of the tins is achieved through the use of a French patent, ensuring the preservation of flavor and freshness.
Throughout the factory, cleanliness and efficiency are paramount. A machine capable of soldering 4,000 tins in a single day exemplifies the commitment to precision and productivity. Notably, no waste or refuse is left unused, as waste grease is repurposed for soap production.
W. J. Shaw & Sons has seen remarkable success in the tinned goods market, with the trade in various canned products steadily expanding. For instance, the company now receives regular orders every two months from a firm in Calcutta, a testament to the quality of their offerings.
In addition to the traditional sausage that we are familiar with, the factory also specializes in canned soups, tongue, and a wide array of table meats. Mr Shaw’s enterprise extends beyond bacon curing, and his business is flourishing as a result of this diversification.
One notable development is the company’s foray into the canning of fruits, a testament to their commitment to innovation and meeting consumer demands. The factory employs over eighty workers, mostly women, who are dedicated to the intricate process of canning and potting meats. They not only excel in their roles but also present a picture of health, a testament to the benevolent and forward-thinking approach of one of Ireland’s exemplary employers and industrial leaders.
Inside the factory, the spacious layout and well-placed machinery prioritize safety, minimizing the risk of accidents. Mr Shaw proudly stated, “We do everything according to the best system, using the purest ingredients, and we guarantee that the product inside the tin is exactly as advertised on the label.”
W. J. Shaw & Sons exemplifies the commitment to excellence in food production, ensuring that the public receives nothing but the finest quality in every can they open. Their dedication to cleanliness, precision, and innovation positions them at the forefront of the tinned meat industry, contributing to their ever-expanding success.
Limerick Echo – Tuesday 05 June 1906
